Elma

An interactive explainer

Sound that tears water apart.

An ultrasonic bath cleans with bubbles that grow and implode tens of thousands of times a second. Follow one from the generator to the instant it collapses. Every number here is either computed live by a physics model running in your browser, or quoted from published measurements.

Unit
P 120 H
Frequencies
37 / 80 kHz
Ultrasound
330 W eff.
Tank
300×240×200

01Generator & transducers

It starts as electricity.

The generator drives a high-frequency signal into sandwich-type piezoelectric transducers bonded under the stainless tank. The piezo ceramic swells and shrinks with the voltage, so the tank floor becomes a loudspeaker pushing on the liquid 37,000 times a second.

Period
27.0µs
Wavelength
41.3mm
Floor motion
≈0.33µm

Above human hearing (≈20 kHz). Wavelength = sound speed ÷ frequency: 1529 m/s in water at 40 °C. Floor motion: 330 W effective spread over the 300 × 240 mm floor as a plane wave, an estimate: roughly 1/210 of a 70 µm hair. Transducer motion on screen is exaggerated.

02The sound field

The bath becomes a pressure map.

Sound crosses the liquid at about 1,500 m/s, bounces off the free surface and the steel walls, and overlaps with itself. The result is a standing wave: fixed zones where the pressure swings hardest, half a wavelength apart, 20.7 mm at 37 kHz.

Below ambient · tensionAbove ambient · compression

Elma's manual notes that intensity peaks form directly above the transducers, with weaker zones towards the tank edges. Sweep keeps shifting those pressure maxima, so large parts get a more even treatment. Switch to the time-averaged view and toggle it to see the difference.

2-D finite-difference acoustic model of a slice through the P 120 H tank: 300 mm wide, 133 mm of liquid (Elma's recommended ⅔ fill), rigid steel walls, pressure-release surface, floor driven above the transducers. Sweep depth and rate are illustrative; Elma doesn't publish them.

03Nucleation · zoomed 1,000×

Once a cycle, the liquid is pulled apart.

One pressure maximum, up close. The 41 mm wave dwarfs this view, so the whole liquid rises and falls in pressure together. On each low swing it can drop below zero, putting the liquid in tension. Micron-sized gas pockets are the weak points: pull hard enough and one balloons.

1.30 bar
Threshold 0.96
5.0 µm

Transient cavitation

The bubble grows to several times its size, then implodes.

Elma calls these stable and transient cavitation. Threshold: Blake (1949), surfactant solution at 40 °C. Model: Gilmore + Toegel–Lohse, computed live.

04Implosion · slowed up to 10¹⁰×

Then the pressure comes back.

Radius
—µm
Wall speed
—m/s
Gas temp.
—K
Pressure inside
—bar
Water vapour
—%
Slowed
—×

The bubble has grown several times over but holds almost nothing: a little air and water vapour at low pressure. When the pressure swings back the liquid rushes in. The wall hits hundreds of metres per second and the gas is squeezed so fast its heat has nowhere to go.

05At the surface

Near a surface, the collapse turns into a jet.

A bubble next to a wall can't collapse evenly. The side facing open liquid caves in first and drives a jet of liquid through the bubble into the surface. High-speed photography puts these microjets at around 100 m/s and faster. A shock wave spreads from the collapse at roughly the speed of sound. That one-two, plus the steady microstreaming around oscillating bubbles, is what lifts soil out of pores, threads and blind holes.

γ 1.10

Jet and shock both land

The far side caves in first and a jet crosses the bubble into the surface, followed by the shock of the collapse.

A spherical bubble model can't resolve jets, so this sequence is an illustration built from published high-speed imaging (Lauterborn & Bolle 1975; Philipp & Lauterborn 1998). Regime boundaries are approximate.

06Everywhere at once

Now multiply by the whole bath.

At any instant, bubbles are growing and collapsing throughout the high-pressure zones. Each event is tiny and over in microseconds, but there are vast numbers of them and they reach anywhere the liquid reaches: inside blind holes, capillaries and threads that a brush can't touch.

  • Physical energyThe ultrasound. Elma calls it probably the most important mechanical factor.
  • Cleaning mediaLoosens and saponifies soil, and lowers surface tension, which makes cavitation far more effective.
  • TemperatureWarmth helps the chemistry. Too hot and cavitation weakens; Elma advises staying under 80 °C.
  • TimeDepends on the soil, the agent and the temperature.

Degas a fresh bath first

Freshly mixed cleaning liquid is saturated with air, which reduces the cleaning effect. Elma recommends degassing it for about 5–10 minutes; the Elmasonic P's Auto Degas runs for 10.

07The lab

Set up the bath yourself.

Continuous ultrasound at the set frequency and power. Degas, Sweep and Pulse can't run together on the unit.

100 %
40 °C
Peak gas temp.—K
Wall speed—m/s
Growth—
Vapour at collapse—%
½ wavelength20.7mm
Resonant bubble86µm

…

Reference bubble: 5 µm nucleus at a pressure maximum of 1.30 bar (100 % power). Blake threshold 0.96 bar; vapour pressure 7.4 kPa at 40 °C. “Degassed” is modelled as 40 % air saturation, an assumption for illustration. Elma: 37 kHz for coarse soil, dissolving, mixing and degassing; 80 kHz for capillaries and quieter, gentler cleaning.

Clean with the right physics

Ready for a bath that does this properly?

The Elmasonic P runs at 37 or 80 kHz from one tank, with Sweep, Pulse and Degas built in. Elma Ultrasonics New Zealand can help you choose the size, frequency and cleaning chemistry for your parts.

How this was made

The bath's sound field is a 2-D finite-difference simulation on your graphics card. The bubble is integrated in real time with an adaptive Runge–Kutta solver, using measured water properties at the temperature you set. Where a model has limits, the page says so. Figures from experiments are quoted as measured.

Elma

  1. Elma Schmidbauer GmbH, Elmasonic P operating instructions: technical data (P 120 H tank, power, 37/80 kHz), Sweep, Pulse and Degas modes, filling level, the four cleaning factors, temperature limits.
  2. Elma Schmidbauer GmbH, “Ultrasound explained”, elma-ultrasonic.com: frequency ranges, stable and transient cavitation, the role of surfactants.

Measurements

  1. K. S. Suslick, “Sonochemistry”, Science 247, 1439 (1990); E. B. Flint & K. S. Suslick, “The temperature of cavitation”, Science 253, 1397 (1991).
  2. W. Lauterborn & H. Bolle, J. Fluid Mech. 72, 391 (1975); A. Philipp & W. Lauterborn, J. Fluid Mech. 361, 75 (1998): collapse near a solid wall, microjets.

Models

  1. F. R. Gilmore (1952), Caltech Hydrodynamics Lab. Report 26-4: bubble dynamics in a compressible liquid.
  2. R. Toegel, B. Gompf, R. Pecha & D. Lohse, Phys. Rev. Lett. 85, 3165 (2000): heat and vapour exchange inside the bubble.
  3. F. G. Blake (1949), Harvard Acoustics Res. Lab. Tech. Memo 12; T. G. Leighton, The Acoustic Bubble (1994): cavitation threshold.
  4. M. Minnaert (1933), Phil. Mag. 16, 235: bubble resonance. H. G. Flynn (1975), J. Acoust. Soc. Am. 58, 1160: the inertial-collapse criterion.
  5. Water properties: IAPWS surface tension; W. Marczak (1997), speed of sound; Antoine vapour pressure; Vogel viscosity.

Filling the tank…